SELECTION CRITERION

DRY-CAST STONE

WET-POUR PRECAST

GFRC

LIMESTONE

THIN VENEER PANELS

Design Flexibility

Extreme amount of flexibility

Can mold both sides

Complex shapes

Precision with tolerance

Dry-casting technique enables high-end look & finish

Can emulate look of limestone at much lower cost

Extreme amount of flexility

Complex shapes

No size limitation

Enables longer span or length for individual stone pieces

Suitable for heavy use surface areas such as stair treads

Higher strength to weight ratio enables larger, thin pieces including panels.

Bigger pieces, lighter weight, less structural back up

Comparable design flexibility – you can pretty much do anything using all three products

Can easily match look of other stone products

Natural variation in patterns can’t be avoided

Complex shapes, curves, intricate design details are difficult to achieve – product limitations, challenges with machining/fabrication processing

Highly valued traditionally for design aesthetic

Not easy to match look of other stone products

Cost

Much lower than limestone for custom shapes and precision design elements

Cast stone needs less number of molds and so cost-effectve compared to precast

Lower mold cost, lower overall cost

Slightly more expensive than cast stone

Still much more cost-effective than limestone for high-end design applications

Higher than cast stone or wet-pour precast concrete

Cost is much higher than architectural stone products to achieve different shapes

Veneer (flat pieces) cost is comparable to other products

Much less expensive

Durability

Very good

Very good

As good as any stone product

Much better compared to other thin veneer products such as stucco

Not as durable as cast stone

Also variable – depends on type of limestone being used – regional

Not designed for longer term use

Limited testing standards in place if at all – not as comprehensive as cast stone, precast and GFRC

Ease of Installation

Simple installation using any traditional cast stone methods

Usually manually set

Simple installation using any traditional cast stone methods

Equipment is required to set the pieces

Much easier handling of panels

Less construction equipement

Option to build anchorage connections in the products

Relatively less number of pieces required for the target area

Strength-to-weight Ratio

Comparable to other stone products

Comparable to other stone products

Higher than any other architectural stone products or limestone

Varies with product time, region, etc.

> SEE DETAILED COMPARISON OF THE STRUCTURAL PROPERTIES, SPECIFICATIONS, OTHER CHARACTERISTICS.

> PROJECT EXAMPLE: LA Sports HOF: Complex geometry, large size stone pieces for the interior stone veneer that achieved the architect’s design vision of complex channels of nearly Cane River.

AAS Advantage: Track Record & Experience | Design Freedom for Designers | Support System for Contractors, Masons

> CASE STUDY: LA SPORTS HALL OF FAME PROJECT

> PROJECT EXAMPLE: Houston Market Square – cast stone cladding combined applications for stone façade, pilasters, coping, cornices and bandings – custom color emulating Lueders limestone.

Project: Houston Market Square | Custom Dark Color Cast Stone for Veneer, Cladding | Design Accent at the Top of Building

> CASE STUDY: CAST STONE FOR HOUSTON MARKET SQUARE PROJECT

Dry cast-stone has comparable structural properties to wet-pour precast stone.