Architectural Cast Stone Panels: Design Freedom – Simpler, Cost-effective Construction
The architectural cast Stone is produced by a process known as dry-cast or vibrant-tamp production method. Cast stone is a highly refined white Portland concrete material manufactured to simulate natural cut stone. The production method uses a process to grade aggregates carefully. To further enhance its natural stone look, the process also uses much less water than other precast stone products.
Cast stone opens up opportunities for unparalleled design freedom along with the ease of installation:
- Flexibility to create complex shapes, intricate design elements.
- Precision and accuracy of the custom-shaped panels allow architects and contractors to create veneers, facades, and cladding designs that can emulate the aesthetic appeal of monolithic stone.
- Internal color lab and proprietary analysis tools make it possible to match any color and look desired for architectural stone design.
- AAS can manufacture and combine matching wet-cast stone products where longer span, structural strength is required.
- AAS has a proven track record to match cast stone panels with glass fiber reinforced concrete panels (GFRC) for optimum cost and design flexibility.
The manufactured cast stone resembles natural stone products such as limestone, brownstone, sandstone, bluestone, granite, coral rock, travertine, etc. AAS has all of the industry certifications available. AAS manufacturing plants are subject to thorough random unscheduled tests to maintain the certifications.
Case study this month – Lebanon Trail High School: Detailed CAD Drawings for design-assist: project coordination, planning support for construction, installation > SEE MORE
Project Examples: COMBINE STONE PANEL PRODUCTS FOR DESIGN FLEXIBILITY, SIMPLER CONSTRUCTION, OPTIMUM COST >>

Exterior Cladding using Manufactured Stone Panels | High-end Design with Precise Manufacturing Created Desired Aesthetic Appeal

Jeffersonian Design using Custom Design Manufactured Stone | Old Parkland, Dallas, TX | Specially Designed Columns, Egg-n-Dart Rope Design, Large Dentils, Profile | Project Specific Custom Molds, Product Batch Mixing, Manufacturing, Sequencing, Delivery, Installation Support

Cast stone Adjusted around Dimensional Variability of European Stain Glass Windows, GFRC at Higher Elevations.
The AAS team supports customers during all phases of a project, including the design and production of details for construction documents and specification development. Once our product is produced to our specifications, installation can be done by a qualified mason.
Our current technology allows us to manufacture cast stone panels in complex geometries at exacting tolerances. Our proprietary processes, knowledge, experience, and market position as a leading supplier of stone products, guarantees reliable service and a high-quality product.

Texas State University | Building Veneer, Cladding using Architectural cast stone, architectural precast concrete

Architectural Stone Cladding: TRT Holdings | Cast Stone, Wet-precast Concrete, GFRC | Architect: HKS | 2014 APA Award >>

SMU Simmons Hall | Cast Stone, GFRC, Precast Concrete | Large Size Columns Designed using Custom Molds | DOWNLOAD AND LEARN MORE >>

Project: UCF ROTC Building | Concrete Stone Panels Created Exterior Veneer, Entryway Elevation Cladding | Monolithic Stone Aesthetic

St Jude Catholic Church | Custom Color Cast Stone Surrounds for Doors and Windows | Unique Material Technology and Batch System of AAS

Architectural Stone Cladding | AAS Technology and Design Expertise Create Unparalleled Design Freedom | Products: Cast Stone, GFRC

LA Sports Hall of Fame | Cast Stone Realized Cane River Channels | Trahan Architects | CASE STUDY >>

Cooks Children’s Hospital | AAS (Formerly ACS) Batch System Matched Color for this Huge Project | Cost-Effectiveness of Cast Stone Realized Project within Budget Constraints

SMU Simmons Hall Cast Stone, GFRC, Precast Concrete | 2016 CSI Awards for Manufacturing Excellence, Design Excellence
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